Showing posts with label Quality Control. Show all posts
Showing posts with label Quality Control. Show all posts

Affinity Chromatography


  Affinity chromatography: Definition
Affinity chromatography is a technique used to separate and the purification of the biochemical mixture. Affinity column Chromatography is a highly specific technique.
Affinity chromatography technique depends on the specific affinity between stationary phase and the analyte (Ligand.)
Affinity chromatography is a reversible biochemical reaction.

Affinity chromatography Principle:

Affinity chromatography involves the covalent attachment of an immobilized biochemical (called an affinity ligand) to a solid support.
When the sample is passed through the column, only the solute that selectively binds to the complementary ligand is retained. The other sample components elute without retention.
The interaction between the ligand attached to the solid support of the stationary phase and the target molecule in the analyte is possible because of electrostatic, hydrophobic reaction, or hydrogen bonding.
Nature of interaction between the target molecule and the ligand to help determine the selection of proper stationary phase and the mobile phase.
The separation is well expressed by lock and key binding.
The retained solute(s) can be eluted from the column by changing the mobile phase conditions.
Diagram of Affinity chromatography:
Affinity Chromatography,principle,Instrumentation, diagram,stationary phase, mobile phase,ligand,spacer,solid matrix
Affinity Chromatography


Stationary Phase and mobile Phase in Affinity chromatography:
Stationary phase in Affinity Chromatography:
The stationary phase is made of a solid matrix and ligand one more important component of the stationary phase in Affinity Chromatography.
Component of stationary Phase in Affinity Chromatography.

Ligand:
Ligand is an immobilized chemically insoluble matrix supported by the stationary matrix. It reversibly adsorbs molecule species (affine components or target molecules) from a mixture of Analyte.
  Ligand is attached to the solid support. It exploits the unique property of extremely specific reversible biological interaction to achieve separation and purification.
The separation exploits the “Lock n Key” binding that prevalent in a biological system. Ligands are coupled to affinity matrix are now commercially available and ready to use.
  Different types of ligand that bind to the substance which needs to purify:
  Antibody: This can be monoclonal or polyclonal. Highly specified and large binding constant
DNA: Can be used for polymerase, DNA –binding proteins helicases, and restriction enzyme.
Biometric dyes: used for protein
Peptides: these are used for biomolecule

Spacer Arm:
A spacer arm is the chain of carbon and/or other atoms that position a functional group away from the solid matrix to which it is covalently bound and makes it more available to a ligand and less restricted by steric hindrance by the matrix.

Matrix:
Solid Matrix or stationary phase is to provide the support to the ligand Solid matrix maybe porous or non-porous
It should be of adequate size and shape i.e increase in particle size reduces the flow resistance and separation power & decrease in size leads to increase flow resistance and clogged.
·        Irregular shape leads to unequal path lengths for substance and band broadening. So spherical shape is best suited.
·        Mechanically and chemically stable and resistant against microorganisms.
·        It should be inert to prevent analyte from interacting non-specifically with matrix itself.
·        Economical
·        Eg. Agarose
           Cellulose dextran
     Sepharose is a bead formed of agarose gel.

Mobile Phase in Affinity chromatography:
The nonpolar or polar mobile phase used as per the requirement of the separation of the compound. 

Instrumentation:
Once the column is prepared the separation is conducted in four basic step Introduction of the sample, Adsorption of the analyte, removal o impurity and Elution of sample
Following are the basic part of the Affinity chromatography:
The injection – pump system:
In Affinity Chromatography Sample is introduced onto the high performance (rigid ) bio affinity matrix by an automated delivery system.
The affinity Column:
The column is used for separation or the purification of the component. Ligand, spacer, solid matrix is part of the columns.
On line monitoring:
The effluent is monitored by online & assayed robotically for specific biological properties.
Post collection monitoring.
  Last step is elution and collection of the analyte.


Example of affinity chromatography
The separation or Purification of Antibody by using of the Affinity chromatography this technique is known by the Immunoaffinity Chromatography.
To purify and separation of the immune biochemical mixture Purify antigens, Modification using Epitopes.
Antigen is immobilized in the stationary phase as ligand and stationary phase with antigen ligand used to isolate and purify the appropriate antibody. Purification of the antibody from the blood serum is one of an example of the antibody separation purification.


Advantages of Affinity Chromatography
·        The major advantage of this technique is its tremendous specificity, which permits rapid isolation with a good yield in a single step.
·        This interaction is reversible, Rapid process, Faster separation time.
·        Better efficiency resolution.
·        Higher pressure stability.
·        Better defined column condition.
·        Simpler detection & analysis.
·          Amenable to smaller samples.
·        No. of purification steps are reduced.
·        No loss of protein due to denaturation.
·        Suitable for large scale purification processes.


  Disadvantages of Affinity Chromatography
·        High expense
·        Time-consuming method
·        Greater irreversible adsorption
·        Greater impact on slow kinetics

Role of Quality control department in Pharmaceutical Industry


The main purpose of the Quality control the department is checking the quality of the product at every stage of the manufacturing stage during the manufacturing of the product.
Quality of the product means the percentage purity of the product and the impurity presence of the product. 

Calibration of the instruments used in Laboratory:

The instruments are used for the analysis of the sample shall be calibrated and operated as per the standard operating procedure. The instrument calibrations are performed by the QC. and all calibration records are maintained

Sampling:

A sampling of the raw material and the finished product shall be done by the QC person as per the SOP.

Analysis:

Analysis of raw material:

The raw material received should be analyses before it utilize into the manufacturing activity.

Analysis of in-process sample:

To maintain the critical in the processing activity during the manufacturing there is the requirement of the in-process analysis. The in-process analysis is performed by the QC personnel


Analysis of the finished product:

The final sample shall be analyzed and COA shall be prepared. After that procedure material shall be released as per the procedure.

Analysis of cleaning sample:

The equipment used in manufacturing the process shall be cleaned before a new batch is charged. And there should not the availability of previous material hence after cleaning the sample shall be analyzed for the presence of the previous product.

Analysis of packing materials:

The packing material used also tested as per the SOP.
In the API industry, the packing materials are the liners bag and the drums. If the material is liquid then the packing material used is carboys.
For formulation, different types of packaging materials are used.example: for liquid syrup and the suspension glass or plastic bottles are used


Approval or rejection of the material:

After testing of the finished sample if the sample is meet the predefined specifications the QC person approved the material but if the material is not meet the predefined  specification material rejected. The approved or rejected label has been paste on the material.

Preparation different reagent and the solution:

Different solutions and reagents are used in the analysis. Some solutions and indicators are prepared in-house. That solution and reagents are also prepared by the QC personnel and the record shall be maintained 


Documentation of all analysis:

All analysis is done in quality control the lab shall be recorded. Different protocols are available the records of analysis usage log book are used to detail the usage of equipment and which samples are tested

Preparation of the document specification, test method, and the test protocol:

A standard operating procedure, specifications, test method, protocols, formats are the different documents prepared by the QC Personnel received and approved by the QA and master copy shall be kept with QA department. Test method and specification control copy shall be given. Test protocols and formats are issued to the QC department as per the requirement.

Schedule the activity of stability study and Stability study analysis:

 Stability study shall be performed by the QC department. the purpose of the stability study is to evaluate  time duration in which sample retain unchanged (in terms of purity and the impurities ).based on the stability data retest period or expiry date shall be assign.


Advantages and disadvantages of chromatography

Advantages and disadvantages of chromatography
Chromatography is one of the separation technique most widely used in pharmaceutical industry to identify and measure the purity and impurity of the product.
Stationary and mobile phase is the basic component of the chromatography.

Here the advantages and disadvantages of chromatography:

Advantages of chromatography:
-Chromatographic method gives a precise and accurate result than the other technique.

-More efficient technique than the other

-Chromatographic technique can separate the mixture contain more than one component.

-It requires the small amount of sample for the analysis.

-Most widely used method in pharmaceutical industry.

-Continuous analysis is possible in chromatography.

-There are many types of chromatography technique available from them we can choose the appropriate chromatographic method.

-Followings are the different types of chromatography technique available high performance liquid chromatography, gas chromatography, ion-exchange chromatography, size exclusion chromatography, thin layer chromatography, etc

-The chromatography system is versatile. Wide ranges of a sample can analysis by using chromatography technique.


Disadvantages of chromatography:

-Only trained and experienced person can operate the system. 

-Expensive method. Cost is high of the system.

-The equipment need to handle with the care.

-The chromatographic system is more complex. System needs to select proper program.


Related Post



Definition of IPQC in Pharmaceutical Industry

- IPQCIn process quality control

Definition:
In process quality control (IPQC) is a planned system to identify the materials, equipment, processes, and operators; to enforce the flow of manufacturing and packaging operations according to the established procedure; to minimize human error or to detect the error if and when it does occur; and to pinpoint the responsibility to the personnel involved in each unit operation of the entire process.
-In general, in process control procedures are usually rapid and simple tests or inspection that are performed when the manufacturing of the product batch is in process.

What is impurity and Classification of impurities in Pharmaceutical industry


Definition:
Impurity is defined as any component of the drug substance that is not the chemical entity defined as the new drug substance.

Classification:
Impurities can be classified into the following categories:

• Organic impurities (It may be process and drug related)
• Inorganic impurities
• Residual solvents

What is Limit of Quantitation (LOQ)


Limit of Quantitation is the lowest concentration of an analyte in a sample that may be determined with acceptable accuracy and precision. Approaches may include instrumental or non-instrumental.

procedures and could include those based on
-Visual evaluation
-signal to noise ratio
-standard deviation of the response and the slope